Copper heat-transfer and anodized aluminum parts for AI-server cooling — machined to 0.005 mm-class sealing flatness.
Simultaneous 5-axis, one-setup machining holding 0.002 mm profile tolerance on the harmonic-drive interface.
Transparent polycarbonate device body molded in the Class 10,000 cleanroom under ISO 13485.
Fluoropolymer fluid components for semiconductor media handling, cleanroom-cleaned and double-bagged.
Thin-wall AZ91D structural casting, CNC-finished datums and threads, ready to assemble.
Bar-fed turn-mill production with ≤0.005 mm runout verified on concentricity gauges.
For round parts with flats, cross-holes or threads off-axis, doing it all in one machine changes both cost and accuracy.
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Three ways to put a thread in a machined part, three different cost and strength profiles. Choosing badly is a common source of field failures.
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Both machine well and both are widely available. The choice usually comes down to strength, corrosion behaviour and what happens after machining.
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Three common finishes for machined parts, and the questions that decide between them — corrosion, appearance, dimensions and cost.
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Ra 1.6 is not a finish, it is a roughness. Here is what to specify when appearance, sealing or coating adhesion actually matters.
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An FAI report is the cheapest insurance in outsourced machining, but only if you specify what it must contain before the first order runs.
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Datum choice decides how a part is held, measured and inspected. Get it wrong and you pay for it on every piece, forever.
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A design-for-manufacture review should change your drawing. If it comes back as a price and nothing else, you did not get one.
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There is no tooling to amortise, so the economics of small batches are completely different. Here is how quantity actually moves the price.
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A practical guide to specifying tolerances on machined parts — where tight limits earn their keep, and where they quietly double your unit price.
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Two quotes for the same part can differ by 40% and both be honest. Here is what sits behind the number, and which questions expose the difference.
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Both run on the same machine — but they are different processes with different costs. A practical guide to choosing.
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Process capability is not inspection — it is machine grouping, thermal discipline, and gauging every cycle. Inside our volume lines.
Read articleCold plates trade thermal conductivity against machinability, weight and cost. What we have learned producing them at volume.
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